home

PROCESS MEASUREMENT

made simple

The best measurement technology in the world for
real-time manufacturing is now accessible, affordable and easy to use.

OUR PLATFORM MAKES IT POSSIBLE

THE DIFFERENCE

Fast

hide
Measurements and results in milliseconds for real-time decision-making

Accurate

hide
Direct, non-intrusive interrogation at the molecular level

Affordable

hide
Significantly reduced capital and operational expenses versus alternate solutions

Science

hide
Spectroscopy and chemometrics combined into a simple solution

Fully Connected

hide
A suite of standard communications for ready integration

Real-Time Quality Control of Industrial Processes

 

A SEA CHANGE IN MANUFACTURING

World class manufacturing is now predicated on real-time product data for optimized performance and quality. Prozess Technologie provides simple power to monitor these manufacturing streams at the molecular level.

MEASURE

For real-time production control.

tHE wORLD’S bEST

Light-based measurement is, quite simply, the fastest, most convenient, most versatile and accurate technique… before now price and complexity kept it beyond reach.

Prozess Technologie has harnessed this technique over years of solution development to make it accessible to everyone.

1000’S OF APPLICATIONS

Moisture content, color, chemical content, cleaning validation, reaction monitoring, and blend uniformity are just a few examples, and the list is growing quickly.

Our real-time measurement and control solutions can be applied to a wide range of industries and manufacturing processes to increase quality, yield, and productivity while reducing both risk and downtime. While we have a portfolio of specified applications, our team of scientists and process experts work with clients every day on new, custom applications.

WHAT IS YOUR

MEASUREMENT

CHALLENGE?

We have solved alot of problems for manufacturing organizations across the globe…how can we help you?

captcha

PLATFORM

Custom measurement applications while you wait.

AN EXTENSIBLE PLATFORM

Your fully custom solution ready in weeks, not years!
LIGHT

Ultraviolet through infrared, even fluorescence, we maximize the contrast between what you care about measuring and what you don’t.

INTERFACE

The installation and the application determine which process interface will yield the most clear measurement information and the most straightforward integration into the process.

CHASSIS

From lightweight and portable to hazardous area cabinets, we package the system to withstand the environment it will face.

SCIENCE

Want a plug-and-play system with the science built in? Or prefer an extensive programming suite with full control over the system and the science? We have an option for either scenario.

COMMUNICATIONS

Analog or digital, wired or wireless, a suite of standard and optional communication modes are available to optimize the integration into the process environment.

PRODUCTS

What’s on the truck.

PURPOSE-BUILT APPLIANCE

Our newest process analyzer offers a unique, groundbreaking option for users who prefer a dedicated analyzer for a specific application. Based on the same, proven platform as the iPAS, the Reveal® has the speed, intelligence and robust communications that makes our process analyzers world-class, and it has one more special feature…the science is built-in!

ROBUST SYSTEM

Our conventional process analyzer, iPAS, offers the utmost flexibility in component monitoring. The system utilizes a high-performance spectral engine, unique optical and electronic components to optimize spectral acquisition, and provides user-configured control and chemometric modeling software to run multiple real-time predictive models, tracking a myriad of process attributes.

SEE A QUICK

Product Comparison

PRODUCT

COMPARISON

PURPOSE-BUILT APPLIANCE

ROBUST SYSTEM

Extremely Accurate

Super Fast

Non-Intrusive

Built-in Science

Build Your Own Models

Measure 1 Thing

Measure Many Things

MEASUREMENT SYSTEM

KEY FEATURES

  • Measures multiple elements simultaneously
  • Integrated chemometric modeling
  • Compact size
  • Robust communications
  • Variety of sample interfaces
Powerful and Versatile

limitless solution configurations
to solve virtually any measurement problem

PROCESS RELEVANT

we extract process relevant parameters and present to control systems in real time

ADVANCED SERVICES

advanced engineering & scientific services

UNIFIED SOFTWARE

includes real-time measurement of unit operations, chemometric modeling, multivariate data interpretation, process analyzer control and more

PROVEN TECHNOLOGY

using light, we apply proven technology to real world problems

COMPLETE SOLUTION

we provide a complete solution (hardware, software, interfaces)

INTEGRATION READY

seamless integration with plant systems

MEASUREMENT APPLIANCE

KEY FEATURES

  • Science is built-in
  • Cost effective
  • Compact size
  • Robust communications
  • Variety of sample interfaces
DEDICATED PURPOSE

specific configurations to solve a
list of common measurement problems

REAL-TIME MEASUREMENT

we extract process-relevant parameters and present to control systems, tablets, or smart phones in real time

BUILT-IN REPORTING

Simple interface to deliver the method you require as well as mobile monitoring

LOW COST ENTRY

typically a fraction of the price of a conventional analyzer system

COMPLETE SOLUTION

we provide a complete, unique solution using the hardware components that best match the problem

INSTALLATION READY

Direct mount or remote probe capability

SCIENCE

What’s the magic?

SPECTROSCOPY

The science we use is called Spectroscopy. It is defined as the study of the interaction between matter and radiated energy. Put another way, we shine light at a substance and then analyze the reflection to measure details about it. As you may know, light spans a wide range of wavelengths, and light interacts with matter in unique ways at each wavelength. Depending on what we are measuring, we select the optimum wavelength range to best separate the needle from the haystack. We primarily use ultraviolet (UV), visible (VIS), near-infrared (NIR), and light-induced fluorescence (LIF) as the first half of the one-two punch that makes Prozess systems work.

Key Benefits

  • Ability to see at the molecular level
  • Extremely Accurate
  • Super Fast (Real-Time)
  • Non-Intrusive, Widely Applicable
CHEMOMETRICS

Chemometrics is the science of extracting useful information from data, and is the other half of the one-two punch that makes Prozess systems work. Calibration, validation, data acquisition, preprocessing, and multivariate statistics are all wrapped into this science, and it’s what we use to transform the light information into information that matters to you.

TYPES OF LIGHT MEASUREMENT

LIF

LIGHT-INDUCED FLUORESCENCE

Light-induced fluorescence (LIF) spectroscopy is the measurement of light that is emitted in response to illumination with a specific color. You know how your eyes and teeth glow different colors in front of a blacklight? That’s LIF. Numerous substances are fluorescent, and each has a specific color, as well as a specific color that causes the fluorescence.

NIR

NEAR-INFRARED

Near-infrared spectroscopy (NIR) is the measurement of light at the very edge of the red spectrum that our eyes can see and slightly beyond. Light in this region of the spectrum interacts with the chemical bonds in molecules. By measuring the light intensity returned from the samples at each point in the spectrum, characteristic fingerprints can be measured with very high speed and precision.

UV-VIS

ULTRAVIOLET-VISIBLE

Ultraviolet-visible absorption spectroscopy (UV-VIS) is the measurement of light that our eyes can see and the ultraviolet range that they cannot. Molecules absorb specific wavelengths of light, and UV-VIS spectroscopy captures which wavelengths are absorbed and to what degree, with quite high sensitivity, to quickly and precisely generate a spectral fingerprint that can be used for process analysis.

ABOUT US

Innovators in process measurement.

A SNIPPET ABOUT OUR COMPANY

Prozess Technologie enables its customers to understand and control their manufacturing processes in real-time. The company creates intelligent process analytical systems to increase quality, yield, and productivity while reducing risk and downtime in the manufacturing environment. Customers can gather, process, and interpret data in milliseconds while viewing the data securely from wherever they are as part of an enterprise-wide continuous process system.

Prozess Technologie integrated hardware and software solutions are in use across the world by manufacturing customers in the pharmaceutical, food and beverage, and petrochemical sectors. The Company is a closely held, private organization, owned by investors and employees, operating out of Silicon Valley, California and Saint Louis, Missouri.

HOW CAN WE HELP?

CONTACT

US TODAY!

We have solved alot of problems for manufacturing organizations across the globe…how can we help you?

captcha

Media

Extra, extra, read all about it!

Top